Rick - I expected there would be some limit on the PCB traces. Noted. Thanks.
Mike - Thanks for the three-phase insight. I'll watch out for that.
RJ - You're absolutely right. I'm playing in both pro and hobby spaces here hence my consideration of the Express. Of course, I just rent the commercial gear when I have a pro gig needing such amperage levels. It's not unusual for me to book a Strand CD80 dimmer pack, DMX control surface, portable 80kW generator, and set distro for a gig.
I'm comparing the Express against low-end dimmer packs like the Elation DP-415 with its meager 4 channels of 5AMP output. The Elation simply can't compete with the Express in this space.
From what I gather, I could run 500w loads on one or more channels as long as I'm not exceeding the overall rating of the system. I own cine lighting instruments from 200w to 2000w. One sweet spot for a DIY show might be the 650w fresnel common on film sets. That could just fit on a channel, I suppose.
Looks like I just missed an Express CoOp. Damn. I'll definitely buy one the next time.
Thanks,
Michael