DiyLightAnimation

Hardware => Lynx USB DMX Dongle => Topic started by: rogerwh on March 21, 2010,

Title: Dongle V2 manual?
Post by: rogerwh on March 21, 2010,
Need some help finishing my V2 dongle.  Fits, is there a manual for V2?  When I follow the link I still get teh V1 manual.  Second question is what goes in the "test" space on the PCB?

One follow up question, I got solder in one of the through holes.  What is the best way to clear it out?
Title: Re: Dongle V2 manual?
Post by: KeithTarpley on March 21, 2010,
Greetings,,,

See here: http://diylightanimation.com/wiki/index.php?title=BOM#.23DMX_Dongle .

The test location contains a connector for a jumper that will allow the dongle to send out a specific DMX stream for testing purposes, when the new firmware is complete.  You can use the V1 firmware until then.  An updated manual will be available eventually.  The hardware was updated with other updates and the firmware and info is still being updated.

You can try to use a solder sucker, if you have one, or heat up a short wire pin with your iron, then gently, gently push the solder out, when it is warmed up by the heated pin, kept heated with an iron.  That's if you also don't have some solder braid to remove the extra solder.  A little juggling, if you don't have a way to hold the board steady with a third hand.

Keith
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 21, 2010,
Thanks Keith for the answer.  Do you happen to know the part Num for the jumper?  Also, is there a specific orientation or does it matter?
Title: Re: Dongle V2 manual?
Post by: KeithTarpley on March 21, 2010,
Greetings,,,

These two parts are needed, from the V2 bom:

649-65474-002LF|1
538-22-03-2021|1

One is the jumper, one the 2 pin connector.  You need 1 of each.  Plugging the numbers into Mouser will let you see them.

It's a simple jumper, so no specific orientation needed.

The V1 firmware works without it, if you don't choose to use it, or need to wait to obtain the 2 parts.

Keith


Title: Re: Dongle V2 manual?
Post by: bisquit476 on March 21, 2010,
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One follow up question, I got solder in one of the through holes.  What is the best way to clear it out?


I've used a small drill bit (hobby shop's have a #60 to #80 drill bit set), don't remember the exact size though, but it worked great for me.
Title: Re: Dongle V2 manual?
Post by: bisquit476 on March 21, 2010,
The white 2 pin header that Keith talked about is just below the oscillator
Title: Re: Dongle V2 manual?
Post by: RJ on March 21, 2010,
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One follow up question, I got solder in one of the through holes.  What is the best way to clear it out?


I've used a small drill bit (hobby shop's have a #60 to #80 drill bit set), don't remember the exact size though, but it worked great for me.

Please tell me you heated it up and used it in place of the wire Keith was talking about. You never want to actual drill on a thur hole of a PCB it can ruin the pcb. Using it as a device to heat up and get the solder out is OK though.

Best thing to do is to have solder wick from radio shack or somewhere. Then add some solder to the hole to get it over full. Then put the solder Wick on it and with the iron turn up hot put the tip on the top of the hole Then add the smallest amount of solder that you can to the tip and wick to start the wicking action. It will suck it up and out. while it is still hot lift the iron and wick together (never pull if it get stuck just heat more and add a tiny bit of solder to get it loose.)

This or use a solder sucker it works also.

RJ
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 21, 2010,
One I was able to get cleaned out by heating up a safety pin and finally getting it to push through.  The other is still clogged.  My first attempt at soldering and I've got quite a few solder bridges on some of the pins that are close together so tomorrow I'll go to the shack and get some solder braid. >:(
Title: Re: Dongle V2 manual?
Post by: KeithTarpley on March 21, 2010,
Greetings,,,

It gets easier.  All of us had to learn.   <res.

Keith
Title: Re: Dongle V2 manual?
Post by: RJ on March 21, 2010,
If you are getting lots of bridges Turn your heat up and use less solder. Solder does not act like mash potatos when the temp is right. It is like mercury so it is hard to get bridges on a profession solder masked through hole pcb with out too cold. when you are too cold you will spend too much time on the joint and add too much solder which causes two problems. first yuo get bridges, second you over heat the parts by spending too much time on them.

That is correct I said being too cold will burn up parts.  <wd..

The parts and not design for soldering temps but for a few seconds at max. It does not matter if it is almost hot enough or plenty hot enough they can not survive long with that kind of heat. So if you set you iron too cold and spend 10 seconds trying to heat the part you can kill it. If you turn you iron up 50 deg c (Really hot!!! too much!!!) more and it melts and flows the solder in 1 second you will do no harm in that the time did not exist to heat the die of the part up to danger temp.  so bump you iron up 15 deg C and watch sodlering become SOOOOOO MUCHHHH Easier. Heat is not your enemy time on the part is. If you are on the small parts for more than 2 seconds you need to get off of it and figure out what is not right. Not Clean, Not Hot, somethign is wrong. The bigger parts like triacs will take even more heat and a little more time.

RJ   
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 21, 2010,
I think temp and the tip are my two main issues.  I have a digital station from the shack and was running around 425 F.  I thought that was way too hot as I recall somewhere that most set at about 325-350.  But below that temp, I couldn't get the solder to flow very well.  It kept wanting to bunch up on the lead.  I had a lot of trouble with the chip sockets in not touching more than one lead at a time.  That slowly improved the more I did it.  I've ordered some chisel tips but they aren't in yet.  I'm hoping that will help some cause I'm sure not looking forward to building 3 Expresses with the way my skills are right now.
Title: Re: Dongle V2 manual?
Post by: tbone321 on March 21, 2010,
The 235-350 temp that they were talking about was in C not F so crank that iron up.
Title: Re: Dongle V2 manual?
Post by: RJ on March 21, 2010,
Thats would only be 218 C so you were really cold. Try about 510 deg F (260 deg C) this will be pretty good for you and you will be a happy guy!

RJ
Title: Re: Dongle V2 manual?
Post by: bisquit476 on March 22, 2010,
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One follow up question, I got solder in one of the through holes.  What is the best way to clear it out?


I've used a small drill bit (hobby shop's have a #60 to #80 drill bit set), don't remember the exact size though, but it worked great for me.

Please tell me you heated it up and used it in place of the wire Keith was talking about. You never want to actual drill on a thur hole of a PCB it can ruin the pcb. Using it as a device to heat up and get the solder out is OK though.


Yes, to clarify, I found a bit that was smaller than the hole, heated up the pad, twisted the drill bit into the hole, and pulled it out while twisting the bit. The solder came out in the flutes of the drill bit.
Title: Re: Dongle V2 manual?
Post by: n1ist on March 22, 2010,
The danger with using a drill bit is that you can damage the plating on the inside walls of the holes.  This plating forms a connection between the two sides of the board.  If damaged, you may be able to solder the part on both sides of the board to fix it.
/mike
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 22, 2010,
No wonder I was having so much of a problem.  I cringed each time I turned it up and was thinking something had to be wrong with the iron or solder.  Makes sense now.
Title: Re: Dongle V2 manual?
Post by: Dennis Cherry on March 22, 2010,
I have soldered electronics for over 50 years. Started out with Heath Kits and worked on repairing old tube type radios and televisions.  Some using selenium rectifiers.

Now that I dated myself, my soldering station of choice is a Weller EC2000. Used by my past employers for repair work and production use.

I normally use a temperature of 700F degrees for PCB and other work and 850F degrees for soldering large components to massive land areas.

Solder of choice is SN63 either .032 or .020 diameter.  Use two different tip sizes ETA and ETB.  The SN63 solder has no plastic state, it is either a liquid or solid, makes better solder joints.

I know this soldering station is not for everyone, and they will have to pry it out of my hands kicking and screaming to try another brand.

Just my 2 cents worth.
Title: Re: Dongle V2 manual?
Post by: RJ on March 22, 2010,
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Thats would only be 218 C so you were really cold. Try about 510 deg F (260 deg C) this will be pretty good for you and you will be a happy guy!

RJ

Thanks dennis, Yes I screwed up my temps ...  I meant 360 deg C. I punched in 260 and it spit out 510 deg F.... It is 360 deg C that I solder at and this is 680 deg F. I should have caught that when I typed it as 500 deg is not hot enough to melt solder well. So dennis and I are on the same page.  although I am new at this compared to him. Only been soldering 30 years myself.  :o

Quote from the internet : Solder iron tip temperatures are most commonly between 315-371°C (600-700°F) for Sn63Pb37.

RJ
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 22, 2010,
My middel school  teachers always said that one day I would need to know the Celsius temperature scale.  Close to 35 years later I finally see they were right. :D
Title: Re: Dongle V2 manual?
Post by: rogerwh on March 23, 2010,
One last issue.  I need my pics programmed and know that they is a list of folks who will do it.  Haven't started my LE's yet so I'm in no great hurry.  Should I go ahead and have them programmed or wait on the V2 firmware?
Title: Re: Dongle V2 manual?
Post by: Slinkard on April 15, 2010,
v2 is pretty self explanitory but wondering if there is a manual yet?

I got everything in but the LED's going to go see which side is positive now .. lol I forgot.


Slink
Title: Re: Dongle V2 manual?
Post by: kj77rn on April 16, 2010,
The long leg of the LED is positive.  On the PCB the flat side of the circle is negative.