I would do a good visual inspection first. Cold Solder Joints, loose parts, fuses?
3.3V and 5V led lit? data link lit when dmx present?
Compare start up sequence of controllers, Same? lynx express 60 Hz.
Self Test, dsp1,2,3 pinwheel pattern?
Does led 16 channel 16 light when select button is pressed?
Try changing channels, and only the one bad express hooked up. Any change?
Does led 16 channel 16 light when select button is pressed?
More information an pictures.
Good Luck